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About the QualiShield® CL40

The QualiShield® CL40 is a highspeed, high-resolution colour camera-based system designed for inspecting liquid levels and cap closures in vials. Built with advanced embedded machine vision, precision optics, high-intensity LED lighting, and innovative solid-state electronics, it delivers reliable, accurate, and fast detection. With its intuitive interface and robust design, the QualiShield® CL series is perfect for ensuring packaging accuracy and integrity on high-volume lines.

Applications

Inspection of liquid-filled vials for accurate fill-level verification and cap closure integrity

FeaturesBenefits

One step auto teach process

Enables a system to automatically learn inspection parameters, eliminating skilled operator dependency

Inspection of vial integrity, fill level, cap closure integrity and visual detection of liquid contamination

Prevents defective vials from reaching the market, safeguarding brand reputation, reducing costly recalls, and ensuring patient safety

Versatile and can be easily retrofitted on a wide range of vial sealing machines

Adapts seamlessly to existing infrastructure, avoiding costly modifications or new machinery

Configurable image library (up to 500 images)

Provides flexibility to store and switch between multiple product SKUs and formats quickly, minimising downtime and improving operational efficiency

Simple, intuitive GUI with optimised user experience and multilingual support

Ensures operators across geographies can use the system with ease, reducing training time and minimising errors

Compliant with 21 CFR Part 11

Regulatory-compliant and audit-friendly

Features & Benefits

One step auto teach process

Enables a system to automatically learn inspection parameters, eliminating skilled operator dependency

Inspection of vial integrity, fill level, cap closure integrity and visual detection of liquid contamination

Prevents defective vials from reaching the market, safeguarding brand reputation, reducing costly recalls, and ensuring patient safety

Versatile and can be easily retrofitted on a wide range of vial sealing machines

Adapts seamlessly to existing infrastructure, avoiding costly modifications or new machinery

Configurable image library (up to 500 images)

Provides flexibility to store and switch between multiple product SKUs and formats quickly, minimising downtime and improving operational efficiency

Simple, intuitive GUI with optimised user experience and multilingual support

Ensures operators across geographies can use the system with ease, reducing training time and minimising errors

Compliant with 21 CFR Part 11

Regulatory-compliant and audit-friendly

Technical specifications

    Maximum speedUp to 300 products / min
    Cap inspectionCap presence, cap orientation, cap integrity, missing caps, tilted caps
    Fill inspectionFill level accuracy, overfill / underfill, visual detection of
    liquid contamination
    Safety and interlocksProtective guarding, emergency stop switches, and access-door interlocks
    ReportingBatch-wise inspection records with image-based evidence, fill-level trend analysis, defect classification, and summary reports
    Regulatory complianceCompliant with 21 CFR Part 11

    Also Available In

    Model
    QualiShield® CL10

    Up to 800 bottles / min