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About the QUALISHIELD CL10

The QUALISHIELD CL series is a high-speed, high-resolution colour camera-based solution for inspecting vial cap alignment and cap colour on vial sealing machines. Built with advanced embedded machine vision, precision optics, high-intensity LED lighting, and innovative solid-state electronics, it delivers reliable, accurate, and fast detection. With its intuitive interface and robust design, the CL series is perfect for ensuring product integrity on high-volume liquid lines.

Applications

Cap presence, cap orientation, cap integrity, fill level accuracy, missing caps, tilted caps, and overfill/underfill detection

FeaturesBenefits

One step auto teach process

Auto teach feature enables the system to automatically learn inspection parameters, eliminating skilled operator dependency

Detection of vial cap alignment 
and cap colour

Prevents defective vials from reaching the market, safeguarding brand reputation, reducing costly recalls, and ensuring patient safety

Suitable for vials of up to 50 mm diameter and can be easily retrofitted on a wide range of vial sealing machines

Adapts seamlessly to existing infrastructure, avoiding costly modifications or new machinery

Configurable image library (up to 500 images)

Provides flexibility to store and switch between multiple product SKUs and formats quickly, minimising downtime and improving operational efficiency

GUI with optimised user experience and multilingual support

Ensures operators across geographies can use the system with ease, reducing training time and minimising errors through a simple, intuitive interface

Protective guarding, emergency stop switches, and access-door interlocks

 Ensures safe operation of high-speed bottling lines

Generates reports of fill-level trends, defect categorisation, batch summaries, and image-based inspection records

Detailed audits for process improvement

21 CFR Part 11 and EU GMP compliant

Provides complete batch-wise reports and audit trails ensuring regulatory compliance and making investigations, traceability, and documentation faster and more reliable

Features & Benefits

One step auto teach process

Auto teach feature enables the system to automatically learn inspection parameters, eliminating skilled operator dependency

Detection of vial cap alignment 
and cap colour

Prevents defective vials from reaching the market, safeguarding brand reputation, reducing costly recalls, and ensuring patient safety

Suitable for vials of up to 50 mm diameter and can be easily retrofitted on a wide range of vial sealing machines

Adapts seamlessly to existing infrastructure, avoiding costly modifications or new machinery

Configurable image library (up to 500 images)

Provides flexibility to store and switch between multiple product SKUs and formats quickly, minimising downtime and improving operational efficiency

GUI with optimised user experience and multilingual support

Ensures operators across geographies can use the system with ease, reducing training time and minimising errors through a simple, intuitive interface

Protective guarding, emergency stop switches, and access-door interlocks

 Ensures safe operation of high-speed bottling lines

Generates reports of fill-level trends, defect categorisation, batch summaries, and image-based inspection records

Detailed audits for process improvement

21 CFR Part 11 and EU GMP compliant

Provides complete batch-wise reports and audit trails ensuring regulatory compliance and making investigations, traceability, and documentation faster and more reliable

Technical specifications

    Speed

    400 products / min

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