About the QUALISHIELD CL10
The QUALISHIELD CL series is a high-speed, high-resolution colour camera-based solution for inspecting vial cap alignment and cap colour on vial sealing machines. Built with advanced embedded machine vision, precision optics, high-intensity LED lighting, and innovative solid-state electronics, it delivers reliable, accurate, and fast detection. With its intuitive interface and robust design, the CL series is perfect for ensuring product integrity on high-volume liquid lines.
Applications
Cap presence, cap orientation, cap integrity, fill level accuracy, missing caps, tilted caps, and overfill/underfill detection
| Features | Benefits | |
|---|---|---|
One step auto teach process | Auto teach feature enables the system to automatically learn inspection parameters, eliminating skilled operator dependency | |
Detection of vial cap alignment and cap colour | Prevents defective vials from reaching the market, safeguarding brand reputation, reducing costly recalls, and ensuring patient safety | |
Suitable for vials of up to 50 mm diameter and can be easily retrofitted on a wide range of vial sealing machines | Adapts seamlessly to existing infrastructure, avoiding costly modifications or new machinery | |
Configurable image library (up to 500 images) | Provides flexibility to store and switch between multiple product SKUs and formats quickly, minimising downtime and improving operational efficiency | |
GUI with optimised user experience and multilingual support | Ensures operators across geographies can use the system with ease, reducing training time and minimising errors through a simple, intuitive interface | |
Protective guarding, emergency stop switches, and access-door interlocks | Ensures safe operation of high-speed bottling lines | |
Generates reports of fill-level trends, defect categorisation, batch summaries, and image-based inspection records | Detailed audits for process improvement | |
21 CFR Part 11 and EU GMP compliant | Provides complete batch-wise reports and audit trails ensuring regulatory compliance and making investigations, traceability, and documentation faster and more reliable |
Features & Benefits
One step auto teach process
Auto teach feature enables the system to automatically learn inspection parameters, eliminating skilled operator dependency
Detection of vial cap alignment and cap colour
Prevents defective vials from reaching the market, safeguarding brand reputation, reducing costly recalls, and ensuring patient safety
Suitable for vials of up to 50 mm diameter and can be easily retrofitted on a wide range of vial sealing machines
Adapts seamlessly to existing infrastructure, avoiding costly modifications or new machinery
Configurable image library (up to 500 images)
Provides flexibility to store and switch between multiple product SKUs and formats quickly, minimising downtime and improving operational efficiency
GUI with optimised user experience and multilingual support
Ensures operators across geographies can use the system with ease, reducing training time and minimising errors through a simple, intuitive interface
Protective guarding, emergency stop switches, and access-door interlocks
Ensures safe operation of high-speed bottling lines
Generates reports of fill-level trends, defect categorisation, batch summaries, and image-based inspection records
Detailed audits for process improvement
21 CFR Part 11 and EU GMP compliant
Provides complete batch-wise reports and audit trails ensuring regulatory compliance and making investigations, traceability, and documentation faster and more reliable
Technical specifications
Speed | 400 products / min |






